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Building a CSTPM&O No 112 Ten-Wheeler from an American Flyer 2001 Game Train 

The game train or "Casey Jones" train from Flyer was the most inexpensive steam engine that American Flyer produced. The originals had plastic wheels and did not smoke or have internal sound like most Flyer engines. The one version that had these features, used the Western style 4-4-0 "Franklin" drive train and is fairly difficult to find. The outline of the Flyer Game train engine more closely represents a ten wheeler than most American 4-4-0 style locos of the late 1800's vintage, at least for the Omaha Line. American Flyer did not make any ten wheelers, and I am surprised. With a little forethought, the shell could have been made to adapt a 6-wheel drive from the Pacifics or Hudsons.

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      Let's start with the prototype. A K-1 class 4-6-0 with road number of 112. First we must gather some information on this unit. There were 26 of these units of the K-1 variety sold to CNW for the Omaha line between 1911 and 1913

The dimensions are somewhat important to give us the parameters for modifications, so they also need to be reviewed.

The K-1 Ten Wheeler as it looked about 70 years ago

American Flyer 4-4-0 game train somewhat resembled it. Shown below is a L2001.

Again, using the magic of the computer graphics editors, a conversion plan can be constructed. Basic differences are modified to allow the viewer a idea of how the original looked. We will try to get it close. This one should not be as hard as it looks. 

 Picture being created. Available when ready.

Items that needed to be altered to represent the model above are listed below starting from the rear:

A) Molded tender ladder removed from the right side rear and metal ladder added to the left side, rather than the right. Marker lights are possible from LEDs found in an after Christmas miniature village closeout sale at the local department store. The LEDs can be mounted in square stock of either brass or plastic, and shaped to size.

B) Existing coal load cut out of tender, and insert is built to hold real scale coal. I may wish to add functional coaling tower to the layout, and now is the time to change it. 

C) Hand rails added to front of tender and bar between tender and engine cab shortened to represent closer gap between the two.

D) Extra frame could be added under the tender, and a diverter plate could be added to the rear of the coal bin.

E) Decals removed and new applied after paint.

F) The frame needs to be cut from under the cab and moved inwards to accommodate the new drive.

G) The cow catcher needs to be extended.

H) Air and valve cylinders need to be altered

I) Pennsylvania square style smoke box needs to be removed, and cab may need to be shortened.

J) Molded air lines and hand rails removed. New wire installed with handrail posts.

K) Headlight and bell cut off, boiler front repaired, and new LED headlight, bell, marker lights added to boiler and tender.

L) Portions of under body frame may have to be removed from boiler

M) New drive linkage would have to be designed and added to represent function. Valve gear should be added due to aesthetics and satisfaction. 

N) Final alteration would be adding a coupler in the front. Flyer only used front couplers on switchers, but many engines on the Omaha roster were used as helpers pulling a freight in tandem. Couplers should be either Kaydee or functional with Kaydee couplers.

Of all of the items listed above, handrails, steam pipes, sand pipes, marker lights, and drive gear make the largest visual impact in the conversion. These items make the "toy" look real, and unless the viewer is looking at a picture of the prototype, or very familiar with the prototype, he or she will never know.

I would like to convert this engine also to a flywheel DC using DCC and use pickups on the engine wheels for better reliability and performance. The front truck also needs to be reviewed due to tendencies of derailing same as the pacific. DC motor that is appropriate size has been located, now gear sets and mounts and to be purchased and made.

 

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